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ALTERNATIVE ENERGY 

How can laser applications help alternative energy vehicle manufacturers improve quality and efficiency?

As one of the core components of alternative energy vehicles, the connection quality and service life of power batteries directly affect the performance indicators of electric vehicles. Laser technology is now widely used in the cutting and welding process of power lithium batteries due to its advantages of high energy density, fast welding speed, high processing accuracy, small heat-affected zone and high safety, which can reduce porosity, cracks and pollution and improve processing efficiency.

Solution

Laser Cutting Applications  

Traditional cutting processes in lithium battery processing applications are prone to abrasion and burrs, which in turn can lead to safety issues such as short circuits and overheating losses in the battery. Laser cutting offers advantages such as no wear, flexibility, high precision and no contact. This makes the HGTECH laser cutting series ideal for the processing of lithium batteries.

High-speed laser slicing equipment 

For the laser die-cutting and production of battery poles. High production efficiency, belt speed ≥ 50m/min, long term stable operation of the platform 7*24H.
 

High-speed laser slicing equipment


Laser slitting machine

Using a high energy laser, slits rolls of wide battery poles into multiple narrow rolls according to the process requirements. No blade wear, high quality stability,high productivity,low material costs.
 

Laser slitting machine

 

 

Laser Welding Applications

With many years of experience in laser process applications,HGTECH has combined laser welding technology with automation and intelligent systems in power battery manufacturing to create a complete set of laser processing solutions and related supporting facilities.
 

Battery tray laser welding systems

The large-arm span high-precision 6-axis robot, combined with a high-precision turning machine, performs laser welding of large battery tray parts, improving productivity and achieving energy savings and pollution reduction.
 

Battery tray laser welding systems


Liquid-filled hole welding equipment
Automatic sealing nail welding process for steel-cased lithium ion battery cells with high productivity, high compatibility, stability, safety and environmental protection.
 

Liquid-filled hole welding equipment


Fully automatic sealing nail system
For the welding of sealing nails for square- shaped power cells.
 

Fully automatic sealing nail system

Fully automatic top cover system
Using a high energy laser, slits rolls of wide battery poles into multiple narrow rolls according to the process requirements. No blade wear, high quality stability,high productivity,low material costs.
 

Fully automatic top cover

 

 

Product Recommendation

Soft Pack Module Welding Line
Core pack welding for FTW double-ended ears
 

Soft Pack Module Welding Line

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Fully Automatic Assembly and Welding Equipment for Soft Pack Modules
Used for the assembly, welding and testing of different structures and sizes of battery modules such as soft pack modules.
 

Fully automatic assembly and welding equipment for soft pack modules

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